Note: You can find all hardware files, pictures and 3D models in the Echo repository /Hardware folder.
Echo 3D model
Echo features a complex mechanical structure made up of hundreds of components. The setup includes two mechanical arms (though a single arm can be used), which are mounted to a table—we use a welding table—and supported by counterbalances on a framework of aluminum profiles. Each Echo arm is equipped with several standard joints and a joystick. The joint and joystick components are 3D-printed using PLA and TPU92A plastics and assembled with fasteners, couplings, and shafts. The 3D model of Echo uses a hierarchical numbering system to prevent confusion, ensure ease of use, and align with the component lists provided below. 3D model is available on GitHub in /Hardware/3D_models.
Echo right exploded
No. | Component name | Quantity | Notes |
---|---|---|---|
1 | ECHO.000.001.000 - Joint base | 1 | |
2 | ECHO.000.002.000 - Joint short | 3 | |
3 | ECHO.000.003.000 - Joint long | 2 | |
4 | ECHO.000.004.000 - Joystick right | 1 | |
5 | Shaft 1 | 1 | Length: 50 mm |
6 | Shaft 2 | 1 | Length: 44 mm |
7 | Shaft 3 | 1 | Length: 50 mm |
8 | Shaft 4 | 1 | Length: 56 mm |
9 | Shaft 5 | 1 | Length: 50 mm |
10 | Shaft 6 | 1 | Length: 48 mm |
11 | Shaft 7 | 1 | Length: 20 mm |
12 | Screw M3x12 DIN 912 | 2 | |
13 | Screw M3x14 DIN 912 | 1 | |
14 | Screw M3x18 DIN 912 | 3 |
Each joint is connected to the others via a 4 mm metal shaft and can freely rotate around it. The Joint Base has a rotation limit of 300 degrees, while the other joints are limited to 260 degrees. In Echo, M3 screws serve as stoppers to restrict movement.
Note that in the Echo right and Echo left, the arrangement of the stopping screws on the two upper short joints is different.
Limit screws in the two upper short joints of the Echo right
Limit screws in the two upper short joints of the Echo left
Limit screw in the lower short joint
Limit screw in the lower long joint
Limit screw in the upper long joint
Limit screw in the joystick
Joint base exploded
Joint base assembled
The fixed link is attached to the table. It includes the cylindrical ECHO.000.001.002 - Base, which connects to the ECHO.000.001.003 - Bracket. The ECHO.000.001.003 - Bracket is secured to the table using additional mounting hardware (or improvised tools like clamps), with the Commutation PCB mounted on it. The ECHO.000.001.002 - Base holds the ECHO.000.001.004 - Bracket, which serves as the mounting point for the Potentiometer PCB. The Potentiometer PCB is rotated by the ECHO.000.006.000 - Tongue, connected to a shaft. The shaft passes through two bearings inside the ECHO.000.001.005 - Bracket, with its vertical movement restricted by two shaft holders.
Tongue
The ECHO.000.006.000 - Tongue has a flexible TPU92A part, which is secured to the shaft by two plates using two M2 bolts. Finally, two ECHO.000.001.001 - Wall components cover the connector and wires after the Commutation PCB is connected.
No. | Component Name | Quantity | Notes |
---|---|---|---|
1 | ECHO.000.001.001 - Wall | 2 | |
2 | ECHO.000.001.002 - Base | 1 | |
3 | ECHO.000.001.003 - Bracket | 2 | |
4 | ECHO.000.001.004 - Bracket | 1 | |
5 | ECHO.000.001.005 - Bracket | 1 | |
6 | ECHO.000.006.000 - Tongue | 1 | |
7 | ECHO.000.006.001 - Plate | 1 | |
8 | ECHO.000.006.002 - Plate | 1 | |
9 | ECHO.000.006.003 - Tongue | 1 | |
10 | Commutation PCB | 1 | |
11 | Bearing 4х7х2.5 MF74ZZ | 2 | |
12 | Set screw M3x3 DIN 916 | 2 | |
13 | Nut M3 Nylon DIN 985 | 4 | |
14 | Nut M2 DIN 555 | 6 | |
15 | Screw DIN 7991 M2x10 DIN 912 | 2 | |
16 | Screw DIN 7991 M2x14 DIN 912 | 4 | |
17 | Screw DIN 7991 M2x16 DIN 912 | 2 | |
18 | Screw DIN 7991 M3x10 DIN 912 | 4 | |
19 | Screw DIN 7991 M3x12 DIN 912 | 8 | |
20 | Screw DIN 7991 M3x16 DIN 912 | 4 | |
21 | Screw DIN 7991 M3x22 DIN 912 | 4 | |
22 | Screw DIN 7991 M3x40 DIN 912 | 2 | |
23 | Screw M2x10 DIN 912 | 2 | |
24 | Screw M2x14 DIN 912 | 4 | |
25 | Screw M2x16 DIN 912 | 2 | |
26 | Shaft holder | 2 | |
27 | Potentiometer PCB | 1 | |
28 | Square nut М3 DIN 562 | 19 | |
29 | Washer 4х9х0.8 DIN 125 | 2 |
Short joint exploded — upview
Short joint exploded — view from below
Short joint assembled — upview
Short joint right assembled — view from below
Typical joint where the axes intersect at 90 degrees. One axis, connected via a coupling, rotates the potentiometer of the previous joint. The other axis, connected to the next joint (which can be a long joint, a joystick, or a short joint), passes through two bearings and rotates the potentiometer mounted on the ECHO.000.001.003 - Bracket using the ECHO.000.006.000 - Tongue.
No. | Component Name | Quantity |
---|---|---|
1 | ECHO.000.002.001 - Bracket | 1 |
2 | ECHO.000.002.002 - Cap | 1 |
3 | ECHO.000.002.003 - Bracket | 1 |
4 | ECHO.000.006.000 - Tongue | 1 |
5 | ECHO.000.006.001 - Plate | 1 |
6 | ECHO.000.006.002 - Plate | 1 |
7 | ECHO.000.006.003 - Tongue | 1 |
8 | Bearing 4х7х2.5 MF74ZZ | 2 |
9 | Coupling | 1 |
10 | Set screw M3x3 DIN 916 | 2 |
11 | Nut M3 Nylon DIN 985 | 4 |
12 | Nut M2 DIN 555 | 6 |
13 | Screw DIN 7991 M2x10 | 2 |
14 | Screw DIN 7991 M2x16 | 2 |
15 | Screw DIN 7991 M3x10 | 1 |
16 | Screw DIN 7991 M3x22 | 4 |
17 | Screw M2x10 DIN 912 | 2 |
18 | Screw M2x16 DIN 912 | 2 |
19 | Screw M2x18 DIN 912 | 4 |
20 | Screw М3х45 DIN 912 | 2 |
21 | Shaft holder | 2 |
22 | Potentiometer PCB | 1 |
23 | Square nut М3 DIN 562 | 6 |
24 | Washer 4х9х0.8 DIN 125 | 2 |
Joint long exploded
Joint long assembled
Typical joint where the axes are aligned at 180 degrees. One axis, connected via a coupling, rotates the potentiometer of the previous joint. The other axis, connected to the next joint (which can be a long joint or a short joint), passes through two bearings and rotates the potentiometer mounted on the ECHO.000.003.005 - Bracket using the ECHO.000.006.000 - Tongue.
No. | Component Name | Quantity |
---|---|---|
1 | ECHO.000.003.001 - Bracket | 1 |
2 | ECHO.000.003.002 - Cup | 1 |
3 | ECHO.000.003.003 - Cup | 1 |
4 | ECHO.000.003.004 - Cup | 1 |
5 | ECHO.000.003.005 - Bracket | 1 |
6 | ECHO.000.006.000 - Tongue | 1 |
7 | ECHO.000.006.001 - Plate | 1 |
8 | ECHO.000.006.002 - Plate | 1 |
9 | ECHO.000.006.003 - Tongue | 1 |
10 | Bearing 4х7х2.5 MF74ZZ | 2 |
11 | Coupling | 1 |
12 | Set screw M3x3 DIN 916 | 2 |
13 | Nut M3 Nylon DIN 985 | 4 |
14 | Nut M2 DIN 555 | 6 |
15 | Screw DIN 7991 M2x10 | 2 |
16 | Screw DIN 7991 M2x16 | 2 |
17 | Screw DIN 7991 M3x16 | 12 |
18 | Screw DIN 7991 M3x8 | 1 |
19 | Screw M2x10 DIN 912 | 4 |
20 | Screw M2x16 DIN 912 | 2 |
21 | Screw М3х18 DIN 912 | 1 |
22 | Screw М3х45 DIN 912 | 2 |
23 | Shaft holder | 2 |
24 | Potentiometer PCB | 1 |
25 | Square nut М3 DIN 562 | 15 |
26 | Washer 4х9х0.8 DIN 125 | 2 |
Joystick right exploded
Joystick right assembled
The right joystick has a button on its LED panel that adjusts ECHO's sensitivity. Inside, an axis extends from the joystick and rotates the potentiometer of the previous joint, while two triggers allow the operator to control the gripper. In the force feedback version by default, one trigger is mounted on a bearing for free movement, and the other is driven by a motor shaft. The motor, located in the handle, drives one of the triggers. The joystick also includes two TPU92A straps for the operator's fingers.
Joystick left
Joystick right
The left joystick has a button on its LED panel that initiates dataset recording. Its internal mechanism is identical to that of the right joystick.
No. | Component Name | Quantity |
---|---|---|
1 | ECHO.000.004.001 - Bracket | 1 |
2 | ECHO.000.004.002 - Grip | 1 |
3 | ECHO.000.004.003 - Cap | 1 |
4 | ECHO.000.004.004 - Table sense | 1 |
5 | ECHO.000.004.005 - Cup | 1 |
6 | ECHO.000.004.006 - Plug | 1 |
7 | ECHO.000.004.007 - Wire protector | 1 |
8 | ECHO.000.004.008 - Wire channel | 1 |
9 | ECHO.000.004.009 - Wire channel | 1 |
10 | ECHO.000.024.004 - Bearing holder | 1 |
11 | ECHO.000.024.005 - Bearing holder | 1 |
12 | ECHO.000.006.000 - Tongue | 1 |
13 | ECHO.000.006.001 - Plate | 1 |
14 | ECHO.000.006.002 - Plate | 1 |
15 | ECHO.000.006.003 - Tongue | 1 |
16 | ECHO.000.014.000 - Trigger | 1 |
17 | ECHO.000.014.001 - Trigger | 1 |
18 | ECHO.000.024.000 - Trigger | 1 |
19 | ECHO.000.024.001 - Trigger | 1 |
20 | ECHO.000.024.002 - Bracket | 1 |
21 | ECHO.000.024.003 - Insert | 1 |
22 | ECHO.000.034.000 - Thimble | 2 |
23 | ECHO.000.034.001 - Thimble D22 mm | 2 |
24 | ECHO.000.034.002 - Insert | 4 |
25 | Commutation PCB | 1 |
26 | Bearing 45х58х7 | 1 |
27 | Button PBS-15B | 1 |
28 | Coupling | 3 |
29 | Hand Commutation PCB | 2 |
30 | LED 3mm Red_step | 3 |
31 | Set screw M3x3 DIN 916 | 2 |
32 | Nut M3 Nylon DIN 985 | 8 |
33 | Nut M2 DIN 555 | 14 |
34 | Maxon Motor | 1 |
35 | Screw DIN 7991 M2x10 | 2 |
36 | Screw DIN 7991 M2x12 | 8 |
37 | Screw DIN 7991 M2x14 | 4 |
38 | Screw DIN 7991 M2x16 | 2 |
39 | Screw DIN 7991 M2x6 | 4 |
40 | Screw DIN 7991 M3x10 | 3 |
41 | Screw DIN 7991 M3x12 | 2 |
42 | Screw DIN 7991 M3x14 | 4 |
43 | Screw DIN 7991 M3x16 | 5 |
44 | Screw DIN 7991 M3x18 | 4 |
45 | Screw DIN 7991 M3x25 | 2 |
46 | Screw DIN 7991 M3x50 | 2 |
47 | Screw M2x10 DIN 912 | 2 |
48 | Screw M2x12 DIN 912 | 8 |
49 | Screw M2x6 DIN 912 | 4 |
50 | Screw М3х10 DIN 912 | 8 |
51 | Screw М3х12 DIN 912 | 2 |
52 | Screw М3х20 DIN 912 | 5 |
53 | Screw М3х35 DIN 912 | 1 |
54 | Screw М3х8 DIN 912 | 4 |
55 | Shaft holder | 2 |
56 | Potentiometer PCB | 1 |
57 | Square nut М3 DIN 562 | 32 |
58 | Washer 4х9х0.8 DIN 125 | 2 |
No. | Component Name | Quantity |
---|---|---|
1 | ECHO.000.004.001 - Bracket | 1 |
2 | ECHO.000.004.002 - Grip | 1 |
3 | ECHO.000.004.003 - Cap | 1 |
4 | ECHO.000.044.001 - Table record | 1 |
5 | ECHO.000.004.005 - Cup | 1 |
6 | ECHO.000.004.006 - Plug | 1 |
7 | ECHO.000.004.007 - Wire protector | 1 |
8 | ECHO.000.004.008 - Wire channel | 1 |
9 | ECHO.000.004.009 - Wire channel | 1 |
10 | ECHO.000.024.004 - Bearing holder | 1 |
11 | ECHO.000.024.005 - Bearing holder | 1 |
12 | ECHO.000.006.000 - Tongue | 1 |
13 | ECHO.000.006.001 - Plate | 1 |
14 | ECHO.000.006.002 - Plate | 1 |
15 | ECHO.000.006.003 - Tongue | 1 |
16 | ECHO.000.014.000 - Trigger | 1 |
17 | ECHO.000.014.001 - Trigger | 1 |
18 | ECHO.000.024.000 - Trigger | 1 |
19 | ECHO.000.024.001 - Trigger | 1 |
20 | ECHO.000.024.002 - Bracket | 1 |
21 | ECHO.000.024.003 - Insert | 1 |
22 | ECHO.000.034.000 - Thimble | 2 |
23 | ECHO.000.034.001 - Thimble D22 mm | 2 |
24 | ECHO.000.034.002 - Insert | 4 |
25 | Commutation PCB | 1 |
26 | Bearing 45х58х7 | 1 |
27 | Button PBS-15B | 1 |
28 | Coupling | 3 |
29 | Hand Commutation PCB | 2 |
30 | LED 3mm | 1 |
31 | Set screw M3x3 DIN 916 | 2 |
32 | Nut M3 Nylon DIN 985 | 8 |
33 | Nut M2 DIN 555 | 14 |
34 | Maxon Motor | 1 |
35 | Screw DIN 7991 M2x10 | 2 |
36 | Screw DIN 7991 M2x12 | 8 |
37 | Screw DIN 7991 M2x14 | 4 |
38 | Screw DIN 7991 M2x16 | 2 |
39 | Screw DIN 7991 M2x6 | 4 |
40 | Screw DIN 7991 M3x10 | 3 |
41 | Screw DIN 7991 M3x12 | 2 |
42 | Screw DIN 7991 M3x14 | 4 |
43 | Screw DIN 7991 M3x16 | 5 |
44 | Screw DIN 7991 M3x18 | 4 |
45 | Screw DIN 7991 M3x25 | 2 |
46 | Screw DIN 7991 M3x50 | 2 |
47 | Screw M2x10 DIN 912 | 2 |
48 | Screw M2x12 DIN 912 | 8 |
49 | Screw M2x6 DIN 912 | 4 |
50 | Screw М3х10 DIN 912 | 8 |
51 | Screw М3х12 DIN 912 | 2 |
52 | Screw М3х20 DIN 912 | 5 |
53 | Screw М3х35 DIN 912 | 1 |
54 | Screw М3х8 DIN 912 | 4 |
55 | Shaft holder | 2 |
56 | Potentiometer PCB | 1 |
57 | Square nut М3 DIN 562 | 32 |
58 | Washer 4х9х0.8 DIN 125 | 2 |
Joystick trigger
Trigger
Trigger without a motor
If force feedback is not required, you can assemble the Echo system without a motor. The only difference is in the design and assembly of the joystick triggers.
Connector protection exploded
Connector protection assembled
The connector protection consists of 3 parts that protect the wire soldering area from external influences and movements.
Note: This table lists components for 1 connector protection. You need 14 connector protections in total — 7 for each Echo arm.
No. | Component Name | Quantity |
---|---|---|
1 | Connector MR30-FB | 1 |
2 | Screw M2x16 | 2 |
3 | Nut M2 DIN 555 | 4 |
4 | Screw M2x10 DIN965A | 2 |
5 | ECHO.000.007.001 - Protector | 1 |
6 | ECHO.000.007.002 - Protector | 1 |
7 | ECHO.000.001.003 - Protector | 1 |
Note: The simplest way to create shafts is to cut M4×100 screws. The smooth part of the screw is suitable for use in Echo assembly. Alternatively, you can cut 4-mm steel rods.
No. | Component Name | Total Quantity |
---|---|---|
1 | ECHO.000.000.010 - Bracket to the welding table | 2 |
2 | ECHO.000.001.001 - Wall | 4 |
3 | ECHO.000.001.002 - Base | 2 |
4 | ECHO.000.001.003 - Bracket | 4 |
5 | ECHO.000.001.003 - Protector | 7 |
6 | ECHO.000.001.004 - Bracket | 2 |
7 | ECHO.000.001.005 - Bracket | 2 |
8 | ECHO.000.002.001 - Bracket | 6 |
9 | ECHO.000.002.002 - Cap | 6 |
10 | ECHO.000.002.003 - Bracket | 6 |
11 | ECHO.000.003.001 - Bracket | 4 |
12 | ECHO.000.003.002 - Cup | 4 |
13 | ECHO.000.003.003 - Cup | 4 |
14 | ECHO.000.003.004 - Cup | 4 |
15 | ECHO.000.003.005 - Bracket | 4 |
16 | ECHO.000.004.001 - Bracket | 2 |
17 | ECHO.000.004.002 - Grip | 2 |
18 | ECHO.000.004.003 - Cap | 2 |
19 | ECHO.000.004.004 - Table sense | 1 |
20 | ECHO.000.004.005 - Cup | 2 |
21 | ECHO.000.004.006 - Plug | 2 |
22 | ECHO.000.004.007 - Wire protector | 2 |
23 | ECHO.000.004.008 - Wire channel | 2 |
24 | ECHO.000.004.009 - Wire channel | 2 |
25 | ECHO.000.006.001 - Plate | 14 |
26 | ECHO.000.006.002 - Plate | 14 |
27 | ECHO.000.006.003 - Tongue | 14 |
28 | ECHO.000.007.001 - Protector | 14 |
29 | ECHO.000.007.002 - Protector | 14 |
30 | ECHO.000.014.001 - Trigger | 2 |
31 | ECHO.000.024.001 - Trigger | 2 |
32 | ECHO.000.024.002 - Bracket | 2 |
33 | ECHO.000.024.003 - Insert | 2 |
34 | ECHO.000.024.004 - Bearing holder | 2 |
35 | ECHO.000.024.005 - Bearing holder | 2 |
36 | ECHO.000.034.001 - Thimble D22 mm | 4 |
37 | ECHO.000.034.002 - Insert | 8 |
38 | ECHO.000.044.001 - Table record | 1 |
39 | Screw DIN 7991 M2x6 | 8 |
40 | Screw DIN 7991 M2x10 | 24 |
41 | Screw DIN 7991 M2x12 | 16 |
42 | Screw DIN 7991 M2x14 | 16 |
43 | Screw DIN 7991 M2x16 | 34 |
44 | Screw DIN 7991 M3x8 | 8 |
45 | Screw DIN 7991 M3x10 | 19 |
46 | Screw DIN 7991 M3x12 | 20 |
47 | Screw DIN 7991 M3x14 | 8 |
48 | Screw DIN 7991 M3x16 | 65 |
49 | Screw DIN 7991 M3x18 | 8 |
50 | Screw DIN 7991 M3x22 | 32 |
51 | Screw DIN 7991 M3x25 | 4 |
52 | Screw DIN 7991 M3x35 | 2 |
53 | Screw DIN 7991 M3x40 | 4 |
54 | Screw DIN 7991 M3x50 | 4 |
55 | Screw M2x10 DIN 912 | 20 |
56 | Screw M2x12 DIN 912 | 16 |
57 | Screw M2x14 DIN 912 | 8 |
58 | Screw M2x16 DIN 912 | 16 |
59 | Screw M2x18 DIN 912 | 24 |
60 | Screw M2x6 DIN 912 | 8 |
61 | Screw М3х10 DIN 912 | 16 |
62 | Screw М3х12 DIN 912 | 4 |
63 | Screw М3х18 DIN 912 | 4 |
64 | Screw М3х20 DIN 912 | 10 |
65 | Screw М3х35 DIN 912 | 2 |
66 | Screw М3х45 DIN 912 | 20 |
67 | Screw М3х8 DIN 912 | 8 |
68 | Screw M2x10 DIN965A | 14 |
69 | Washer 4х9х0.8 DIN 125 | 26 |
70 | Bearing 4х7х2.5 MF74ZZ | 24 |
71 | Bearing 45х58х7 | 2 |
72 | Button PBS-15B | 2 |
73 | Commutation PCB | 4 |
74 | Connector MR30-FB | 7 |
75 | Coupling | 13 |
76 | Hand Commutation PCB | 4 |
77 | LED 3mm | 1 |
78 | Maxon Motor | 2 |
79 | Nut M2 DIN 555 | 114 |
80 | Nut M3 Nylon DIN 985 | 56 |
81 | Potentiometer PCB | 14 |
82 | Set screw M3x3 DIN 916 | 20 |
83 | Shaft holder | 28 |
84 | Square nut М3 DIN 562 | 201 |
Name | Standard | Link |
---|---|---|
Screw | DIN 912 | Aliexpress |
Screw | DIN 7991 | Aliexpress |
Set screw | DIN 916 | Aliexpress |
Nut M2, M3 | DIN 555 | Aliexpress |
Nut square | DIN 562 | Aliexpress |
Nut Neylon | DIN 985 | Aliexpress |
Coupling | - | Aliexpress |
Thread locker | - | Aliexpress |
Washer | DIN 125 | Aliexpress |
Shaft holder | - | Aliexpress |
Robotiq 2F-85 with force finger
For gripping and force feedback, we integrated an RP-C7.6-LT force sensor into a custom-designed gripper finger on the Robotiq 2F-85. This setup provides force feedback across the entire end effector surface while improving adaptability and protecting the sensor.
The working principle of our mechanism involves a rod, integrated into the pad structure, pressing against the RP-C7.6-LT force sensor through a rubber sheet. Springs return the pad to its original position once the force is released, while guide screws secure it to the structure. The Soft-Touch Anti-Slip Silicone Pad is made from two-component silicone using a 3D-printed PLA mold. This pad prevents slipping, ensures uniform force distribution, and allows gentle gripping of objects. The 3D model of the mold is available on GitHub.
Force finger exploded
Force finger working principle
Note: This table lists components for one force-sensing finger. You need four fingers in total—two for each gripper. A force sensor is required in only one finger per gripper, while the second finger is assembled without a force sensor.
No. | Component Name | Quantity | Link |
---|---|---|---|
1 | 2222.001.000.000 - Force-Sensing Finger | ||
2 | 2222.001.000.001 - Plate | 1 | |
3 | 2222.001.000.002 - Spacer | 1 | |
4 | 2222.001.000.003 - Bracket | 1 | |
5 | 2222.001.000.004 - Plate | 1 | |
6 | 2222.001.000.005 - Plate | 1 | |
7 | 2222.001.001.000 - Pad | 1 | |
8 | 2222.001.001.001 - Pressure Plate | 1 | |
9 | 2222.001.001.002 - Pad | 1 | |
10 | 2222.001.001.003 - Plate | 1 | |
11 | Screw DIN 7991 M3x12 | 6 | |
12 | Screw DIN 7991 M3x18 | 6 | |
13 | Screw DIN 7991 M3x20 | 4 | |
14 | Screw DIN 7991 M3x35 | 6 | |
15 | Square nut М3 | 22 | |
16 | force_sensor 20g-1.5kg | 1 | |
17 | Spring 6х10х0,4 | 4 | |
18 | Smooth-On Dragon Skin™ FX-Pro™ Platinum Rubber Silicone | 1 | Amazon |
19 | RP-C7.6-LT force sensor | 1 | Aliexpress |
20 | Compressed spring | 4 | Aliexpress |
Balancer
Balancer in operation — view from the left
Balancer in operation — view from the right
No. | Component Name | Quantity | Link |
---|---|---|---|
1 | TECNA 9311 (any 0.6-1.5 kg spring balancer will suffice) | 4 | Aliexpress |
Bracket to the welding table
Bracket for camera
Side view with components
Top view with components
Top view without components
Bottom view with components
Side view with components
Top view with components
Top view without components
Bottom view with components
Side view with components
Top view with components
Top view without components
Bottom view with components
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1. Temporarily connect the part and TPU using screws.
2. Insert the rod between the plastic part and the TPU component.
3. Clamp the nuts with pliers and tighten the bolts firmly. The rod must not rotate when pressure is applied manually.
4. Slide the shaft holders onto the shaft—one flush against the plastic parts, and the other left loose. Then, lightly tighten the set screws.
Note: Each Echo left/right assembly requires 7 of these tongues (14 per pair) . The dimensions are shown in the 3D model and specifications above.
Insert the square nuts into their corresponding slots in the parts.
In some areas, you may use small pliers for installation. In others, you can press the nuts down against a flat table surface. For flat sections, bench vises can also be used.
Alternative method:
We recommend securing the nuts with adhesive (I used cyanoacrylate with activator), as they may fall out of their slots during assembly.
Mount the Potentiometer PCB to the bracket using screws and nuts, with a screwdriver and pliers.
1. Mount two bearings – one on each side of the bracket's hole. Secure them with adhesive.
2. Insert the tongue-equipped rod through the bearings.
3. Ensure the flexible tongue aligns with the potentiometer's hole.
4. Ensure the tongue rotates freely in the potentiometer when the two brackets are aligned. Do not tighten the bracket screws at this stage.
1. Install the Rod:
2. Mount the Potentiometer Bracket: insert the bracket (with potentiometer) into the base and secure with screws.
3. Connect the Brackets: align the bearing bracket’s tongue with the hole in the Potentiometer PCB verifying smooth rotation before securing with two screws.
4. Place the base onto the flat bracket and tighten all screws.
5. Assemble the walls: attach both side panels with screws without full tightening. Confirm correct alignment before final assembly.
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